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BD Alaris Pump Repair

Alaris Repair

BD Alaris Pump and Module Repair

We repair the BD Alaris System, from the 8015 PC unit to the 8100 large-volume pump, 8110 syringe, 8120 PCA and 8300 EtCO2 modules, along with older Alaris MedSystem III pumps. Free shipping label, free evaluation, and nothing is charged until you approve the estimate.

You don’t pay a penny until you approve the repair. Decline it, and we ship your equipment back at no cost.*
  • ISO 9001:2015 Certified
  • Evaluation in 1–2 Business Days
  • 90-Day Repair Warranty
  • Serving Healthcare Since 2007
BD Alaris 8015 PC unit
Models We Repair

Alaris Units and Modules We Service

Send the PC unit, individual modules, or a complete channel configuration.

Point-of-Care Units

  • 8015 PC unit, 4.7″ display
  • 8015 PC unit, 5.7″ display

Modules

  • 8100 large-volume pump module
  • 8110 syringe module
  • 8120 PCA module
  • 8300 EtCO2 module

Other Alaris

  • Alaris MedSystem III (3-channel)

Don’t see your model? Call us at (855) 477-8866 and we’ll let you know.

On Our Bench

Common Alaris Repairs

Most Alaris units that reach our bench have one of these problems.

Keypad and bezel wear

Worn or unresponsive keys on PC units and modules from heavy daily use and cleaning.

Module latch and connector damage

Bent or broken latches and inter-unit connectors that stop modules from attaching or communicating.

Pressure sensor faults

Failed pressure sensors on 8100 pump modules that cause occlusion alarms or failed tests.

Door and mechanism problems

Worn door assemblies and pumping mechanisms that affect set loading and flow accuracy.

Battery and power

Depleted PC-unit batteries and charging faults that shorten battery operation.

Display and backlight

Dim or failed displays on PC units and module channel displays.

How It Works

From Your Facility to Our Bench and Back

Free Shipping Label

Submit an RMA online in about two minutes and we send a free inbound label.*

Free Evaluation

Our technicians evaluate your equipment within 1–2 business days of receiving it.

Your Approval

You get a written estimate. Nothing is charged and no work starts until you approve it.

Repair & Test

We repair, test every parameter to OEM specifications, clean the unit and ship it back.

90-Day Warranty

Every repair is backed by our 90-day repair warranty.

See our full repair process →

Brand History

Alaris History: IVAC, IMED, Cardinal Health, CareFusion and BD

Alaris pumps have changed owners three times since IVAC and IMED merged in 1996. If your pump, module or manual says IVAC, IMED, Medley, Cardinal Health or CareFusion, here is where it fits in the BD Alaris family and what that means for service today.

  1. Before 1996

    IVAC and IMED

    Two San Diego infusion companies build competing IV pump lines: IMED with its Gemini pumps, and IVAC with the Signature Edition and the MedSystem III multi-channel pump. Eli Lilly owned IVAC until it sold the business at the end of 1994.

  2. 1996

    IVAC and IMED merge

    Advanced Medical, IMED’s parent company, merges IMED with IVAC Medical Systems in a roughly $400 million deal completed in November 1996. The combined company soon takes the Alaris name.

  3. Early 2000s

    Medley and Guardrails

    Alaris introduces the Medley Medication Safety System, a modular point-of-care unit with attachable pump and monitoring modules, protected by Guardrails safety software.

  4. 2004

    Cardinal Health buys Alaris

    Cardinal Health completes its roughly $2 billion acquisition of Alaris in July 2004. Cardinal later renames Medley the Alaris System and sells the Signature Edition pumps as the Alaris SE.

  5. 2009

    CareFusion spins off

    On August 31, 2009, Cardinal Health spins off its clinical and medical products business, including Alaris, as CareFusion. Many pumps, labels and manuals from this period say CareFusion.

  6. 2015

    BD acquires CareFusion

    BD completes its $12.2 billion acquisition of CareFusion in March 2015, and the line becomes BD Alaris. CareFusion 303, Inc. is still the manufacturing company named on many BD Alaris labels and notices.

  7. 2020–2023

    Recall, ship hold and new clearance

    After a February 2020 Class I recall covering about 774,000 pumps, BD paused new Alaris shipments except for medical necessity. The FDA cleared the updated BD Alaris Infusion System in July 2023, and BD began remediating or replacing U.S. devices.

  8. 2025–2026

    Remediation and infusion set recall

    BD received another 510(k) clearance for an updated Alaris system in April 2025 and has said it expects U.S. remediation to be substantially complete by the end of calendar 2026. BD also began recalling certain Alaris pump infusion sets used with the 8100 pump module in July 2025, and the FDA classified the action as a Class I recall in September 2026.

Names you may see on Alaris equipment

IVACIMEDAlaris Medical SystemsMedleyCardinal HealthCareFusionCareFusion 303, Inc.BD Alaris

What this means for your fleet

If your PC unit or modules carry the Medley, Cardinal Health or CareFusion name, they belong to the same modular Alaris System family BD sells today, and the MedSystem III began life as an IVAC pump. Whatever name is on the label, IPR Medical repairs 8015 PC units, 8100, 8110, 8120 and 8300 modules and MedSystem III pumps in-house, tests them to OEM specifications and backs every repair with a 90-day warranty.

Compiled from SEC filings, company press releases and FDA records.

FAQ

BD Alaris Repair Questions

Do I need to send the PC unit with the modules?

No. You can send a PC unit or individual modules on their own. If a module fault may involve the PC unit, our technicians will tell you before any work begins.

Who makes Alaris infusion pumps now?

BD (Becton, Dickinson and Company). Alaris began with the 1996 merger of IVAC and IMED, became part of Cardinal Health in 2004, was spun off as CareFusion in 2009 and joined BD in 2015. CareFusion 303, Inc. is still the manufacturing company named on many BD Alaris labels.

Is the Alaris System the same as the Medley System?

Yes. Medley was the original name of the modular Alaris System. Cardinal Health renamed it after buying Alaris in 2004, so older PC units, modules and manuals may still say Medley.

Is the MedSystem III an IVAC pump?

It started as the IVAC MedSystem III and was later sold under the Alaris, CareFusion and BD names. We repair MedSystem III pumps in-house, whichever name is on the label.

Can you help with Guardrails drug libraries?

Please contact us or call (855) 477-8866 to discuss drug library questions for your Alaris fleet.

Do you provide loaner pumps during repair?

We don’t offer loaners. If a unit isn’t worth repairing, you can decline the estimate and we can credit that unit toward a recertified one.

How do I send my equipment in?

Submit an RMA request online. We email you a free inbound shipping label (FedEx or UPS), and you pack and ship your equipment to our Tustin, California facility.

What does it cost if I decline the repair?

Nothing. For customers in the United States, the shipping label, the evaluation and the return of declined equipment are free. Some large or specialty equipment carries an evaluation fee, and we always tell you before you send it in.

Do your repairs come with a warranty?

Yes. Every repair includes a 90-day warranty. Recertified equipment we sell comes with a 6-month or 1-year warranty depending on the model.

Get Your Alaris Channels Back in Service

Submit an RMA in minutes and we’ll send your free shipping label.

*Free shipping labels, free evaluation and no-cost return of declined repairs apply to customers in the United States. Some large or specialty equipment carries an evaluation fee; we will always tell you before you send it in. BD, Alaris, Guardrails, CareFusion, Cardinal Health, Medley, IVAC, IMED, Gemini, Signature Edition and MedSystem III are trademarks of their respective owners and are used only to identify the equipment we service. IPR Medical is an independent service organization and is not affiliated with or endorsed by Becton, Dickinson and Company.